Pharmaceutical companies are facing many challenges in the market where increased competition and rising cost of materials eat into their profit margins. The industry is also very competitive and each player is looking to develop the most effective product in the market. As a result, the players opt for production methods that can allow them to come up with the best quality medications that are powerful in treating different ailments.
The six sigma methodology is based on the identification, recognition and definition of the problems faced in the production process. Also, the method involves the characterization, measurement and analysis of data so as to identify weaknesses in the production process.
This optimizes quality control systems in the production process thereby increasing production and innovation while at the same time, reducing cycle times. By implementing the 6 sigma technique, the pharmaceutical industry can improve the plant floor and therefore be able to realize similar success seen in other industries.
Six Sigma has tools that smooth the implementation process by eliminating mistakes that occur during the process. These tools are not only simpler for the employee to grasp but also, play a similar role in quality assurance and risk management.
Secondly, pharmaceutical companies have been offering six sigma course within their organizations. This has enabled most of the older employees in these companies to attain the six sigma certifications and therefore improve their performance at work.
Last but not least, the companies have been sending their employees to institutions where they can be trained on the six sigma methodology. Most six sigma courses are offered in four levels: yellow belts, green belts, black belts and champion. The employees with yellow belt certifications are beginners and hence cannot be able to handle independent projects.
Six Sigma Process
The six sigma methodology is based on the identification, recognition and definition of the problems faced in the production process. Also, the method involves the characterization, measurement and analysis of data so as to identify weaknesses in the production process.This optimizes quality control systems in the production process thereby increasing production and innovation while at the same time, reducing cycle times. By implementing the 6 sigma technique, the pharmaceutical industry can improve the plant floor and therefore be able to realize similar success seen in other industries.
Six Sigma has tools that smooth the implementation process by eliminating mistakes that occur during the process. These tools are not only simpler for the employee to grasp but also, play a similar role in quality assurance and risk management.
- Preventing rejects
- Reducing production cycle times
- Facilitating continuous process improvement
- Increasing automation
Implementation of Six Sigma
The implementation of the six sigma in pharmaceuticals is done in different ways. First, the companies require new employees to have six sigma certifications. The certificate is proof that the employees have taken the six sigma course that arms them with the requisite knowledge on how to run an efficient production process. Certified employees are more productive at work not only because they reduce wastage but also, work in an efficient manner.Secondly, pharmaceutical companies have been offering six sigma course within their organizations. This has enabled most of the older employees in these companies to attain the six sigma certifications and therefore improve their performance at work.
Last but not least, the companies have been sending their employees to institutions where they can be trained on the six sigma methodology. Most six sigma courses are offered in four levels: yellow belts, green belts, black belts and champion. The employees with yellow belt certifications are beginners and hence cannot be able to handle independent projects.
Please suggest a institute to get 6sigma certificate sir. For Quality Control candidate which belt required? Thank you.
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