1.0 OBJECTIVE
To lay down a procedure of batch manufacturing record review.2.0 SCOPE
This procedure applies to the batch manufacturing records in the manufacturing facility.3.0 RESPONSIBILITY
3.1 Executive – Quality assurance - Prepare the SOP and follow the SOP accordingly3.2 Asst. manager – Quality assurance & Regulatory affairs - Provide the support to the implementation of SOP and maintained the records.
4.0 ACCOUNTABILITY
4.1 Technical - Director5.0 PROCEDURE
Following are the guidelines for checking and the final review of batch manufacturing record.5.1 Head Production / deputy should ensure the completion of all batch documents before submitting to QA.
5.2 Completed batch document duly signed by production manager along with IPQA data, finished product release report, finished goods transfer note and other related data if any to be sent to QA.
5.3 Authorized person in QA will receive, review the BMR thoroughly & record entries as per SOP. A detailed checklist is to be used for ensuring the completion of all data as per Annexure – I.
5.4 Any discrepancy in process, equipment and yield or parameters which may have an impact on yield / quality / safety of drug product should be critically examined. Photocopies of deviation / OOS reports should be attached along with BMR.
5.5 Emphasis to be given on following during BMR review.
5.5.1 General checks as per the check list but checks are not limited to following:
5.5.1.1 Records are submitted timely to QA after completion of the batch.
5.5.1.2 Error free coding details (Batch No., Mfg Date, Exp date, Mfg License no., MRP etc).
5.5.1.3 Tidy / Neat / Legible.
5.5.1.4 Corrections / Overwriting (if any duly signed and dated).
5.5.1.5 Timely entries.
5.5.1.6 Deviation reports if any.
5.5.1.7 Signature
5.5.1.8 Completion.
5.5.1.9 Verification.
5.5.1.10 Material reconciliation
5.5.1.11 For regular/ part batch - Completion
5.5.1.12 IPQA data - Verification
5.5.1.13 Destruction record - Verification
5.5.1.14 Labels reconciliation - Verification
5.5.1.15 Overprinting matter - Verification
5.5.1.16 Yield at all stages - Verification
5.6 Manager - QA & Regulatory affairs shall ensure.
5.6.1 Completion of all documents.
5.6.2 Compliance of all corrections.
5.6.3 Compliance of all deviations.
5.6.4 Yield analysis.
6.0 ABBREVIATIONS
6.1 SOP - Standard Operating Procedure
6.2 QA - Quality Assurance6.3 QC - Quality Control
6.4 NA - Not Applicable
6.5 IPQA - In-process Quality Assurance
6.6 MRP - Maximum Retail Price
6.6 B No. - Batch No.
6.7 No. - Number
6.8 B. Size - Batch size
6.9 Mfg - Manufacturing
6.10 Exp - Expiry
6.11 BMR - Batch manufacturing record
ANNEXURE – I
BMR REVIEW CHECK LIST FOR INJECTABLE
Product :
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B.No. :
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B.Size:
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Date of Mfg.
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Date of Exp.
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S. No
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Particular
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OK
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Not OK
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Remarks
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1.0
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Product Name
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2.0
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Batch No.
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3.0
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Batch size
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4.0
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Date of manufacturing
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5.0
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Date of expiry
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6.0
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Ingredients
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6.1
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Standard Quantity
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6.2
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Input Quantity
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7.0
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Environmental parameters
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7.1
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Temperature ( During manufacturing & packing)
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7.2
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Relative Humidity (During manufacturing & packing)
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8.0
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Filling – Parameters
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9.0
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Number of filled vial or Ampoule
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10.0
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Weight of inspected Vial or Ampoule
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11.0
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Bill of materials
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12.0
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Over printing of blisters / carton
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13.0
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Specimen blister / foil / carton
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14.0
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Line clearance
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15.0
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Shipping marks
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16.0
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Reconciliation
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17.0
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Yield analysis
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17.1
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Yield at mfg. stage
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17.2
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Yield at packing stage
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17.3
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Overall yield
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17.4
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Total loss
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17.5
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Recovery
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Sign & Date Sign & Date
(Executive - Quality Assurance) (Head - Quality Assurance)
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